38NC Manual Square Pipe Bending Machine High-Precision Tube Bending Solution for Metal Fabrication
Precision Tube Bending Solution for Automotive, Furniture & Metal Fabrication Industries
Modern manufacturers demand high precision, repeatability, and production efficiency. The 38NC Manual Square Pipe Bending Machine is engineered to deliver accurate bends for round tubes, square pipes, stainless steel tubes, carbon steel pipes, aluminum tubing, and automotive exhaust components.
Designed with advanced servo-driven technology and an intelligent industrial control system, this machine provides consistent bending performance while remaining simple to operate, making it an excellent solution for manufacturers worldwide.
Why Choose the 38NC Manual Square Pipe Bending Machine ?
Unlike conventional hydraulic pipe benders, this machine combines servo precision with hydraulic power, ensuring every bend meets strict production requirements.
Key Advantages
+ High-precision servo-controlled bending
+ Smooth tube feeding and rotation
+ Excellent repeatability for mass production
+ Suitable for automotive exhaust systems
+ Easy tooling replacement
+ Industrial touchscreen interface
+ Stable hydraulic system
+ Low maintenance cost
+ High production efficiency
+ International standard operation
Advanced Servo-Controlled Bending Technology
The machine integrates three independent servo motors responsible for:
+ Tube Feeding
+ Tube Rotation
+ Tube Bending
This synchronized movement ensures:
+ Accurate bend positioning
+ Reduced dimensional errors
+ Stable production quality
+ Superior repeatability
+ Excellent performance for complex 3D tube geometries
The servo-driven design is particularly suitable for automotive exhaust systems, where two adjacent bends often require extremely tight spacing.
Perfect Solution for Automotive Exhaust Manufacturing
Automotive exhaust pipes are among the most demanding applications in tube bending.
The 38NC Manual Square Pipe Bending Machine provides:
+ Tight bend-to-bend spacing
+ Smooth tube surface
+ Minimal deformation
+ Reduced wrinkling
+ Excellent ovality control
+ Consistent production accuracy
These capabilities make it ideal for manufacturing:
+ Car exhaust pipes
+ Motorcycle exhaust systems
+ Stainless exhaust tubing
+ Turbo piping
+ Performance exhaust components
Industrial Touchscreen Control System
Operation is simplified through an Industrial PC equipped with a 15-inch touchscreen.
Operators can easily:
+ Program bending sequences
+ Modify parameters
+ Monitor production
+ Store bending programs
+ Access machine diagnostics
Even first-time users can quickly become familiar with the system thanks to the intuitive graphical interface.
Built-In Training Videos
To reduce training time, the system includes operation videos that guide users through:
+ Machine startup
+ Tube loading
+ Parameter settings
+ Production process
+ Maintenance procedures
+ Safety instructions
This significantly shortens the learning curve for new operators.
Fast Tooling Change
Changing bending dies is designed to be simple and efficient.
Dedicated instructional videos demonstrate each step of the tooling replacement process, allowing manufacturers to:
+ Minimize downtime
+ Increase production flexibility
+ Switch between pipe sizes quickly
+ Improve overall equipment utilization
Optional Multi-Layer Tool Stack
The machine supports 1 to 6 stack layers depending on production requirements.
Benefits include:
+ Multiple bend radii
+ Various tooling configurations
+ Faster product changeover
+ Greater manufacturing flexibility
This feature is especially valuable for companies producing a wide range of tube components.
Applications
The 38NC Manual Square Pipe Bending Machine serves numerous industries worldwide.
Automotive Industry
+ Exhaust pipes
+ Brake lines
+ Fuel pipes
+ Chassis tubing
+ Roll cages
Furniture Manufacturing
+ Chair frames
+ Table frames
+ Office furniture
+ Metal shelving
Construction
+ Structural steel tubing
+ Handrails
+ Guardrails
+ Architectural components
Fitness Equipment
+ Gym machine frames
+ Exercise equipment
+ Sports structures
HVAC Industry
+ Air conditioning tubing
+ Refrigeration piping
+ Ventilation systems
Agricultural Equipment
+ Tractor frames
+ Machinery tubing
+ Equipment supports
Bicycle & Motorcycle Manufacturing
+ Bicycle frames
+ Motorcycle chassis
+ Handlebars
+ Performance tubing
Materials Supported
The machine is suitable for processing:
+ Carbon Steel
+ Stainless Steel
+ Mild Steel
+ Aluminum Tube
+ Copper Tube
+ Square Pipe
+ Rectangular Tube
+ Round Tube
Technical Specifications
|
Model |
DW38 |
DW50 |
DW63 |
DW75 |
DW89 |
DW114 |
|
Maximum Tube Diameter × Thickness |
Φ38 × 1.8 mm |
Φ50 × 2.0 mm |
Φ63 × 2.0 mm |
Φ75 × 5.0 mm |
Φ89 × 6.0 mm |
Φ114 × 12.0 mm |
|
Bending Radius |
15–150 mm |
15–250 mm |
25–300 mm |
30–350 mm |
50–450 mm |
60–500 mm |
|
Maximum Bending Angle |
190° |
190° |
190° |
190° |
190° |
190° |
|
Standard Core Length |
1600 mm |
2200 mm |
2600 mm |
2800 mm |
3500 mm |
4500 mm |
|
Hydraulic Motor |
4 kW |
5.5 kW |
5.5 kW |
7.5 kW |
11 kW |
22 kW |
|
Maximum Pressure |
12 MPa |
12 MPa |
12 MPa |
12 MPa |
14 MPa |
14 MPa |
|
Machine Width |
750 mm |
800 mm |
1000 mm |
900 mm |
1300 mm |
1850 mm |
|
Machine Height |
1250 mm |
1200 mm |
1300 mm |
1300 mm |
1400 mm |
1500 mm |
|
Machine Length |
2500 mm |
3000 mm |
3300 mm |
4300 mm |
4500 mm |
6400 mm |
|
Machine Weight |
600 kg |
800 kg |
1000 kg |
1900 kg |
2200 kg |
6800 kg |
Benefits for International Manufacturers
Whether you are producing thousands of automotive components or customized metal products, the 38NC Manual Square Pipe Bending Machine offers measurable advantages:
+ Increased production capacity
+ Reduced labor costs
+ Improved product consistency
+ Lower scrap rates
+ Faster setup time
+ Stable long-term operation
+ High return on investment
Its versatile design makes it suitable for manufacturers, OEM suppliers, fabrication workshops, and export-oriented production facilities.
Why Manufacturers Choose KATA Tube Bending Machines
KATA machines are engineered to meet the needs of modern metal fabrication with a focus on:
+ Precision engineering
+ Durable machine construction
+ User-friendly operation
+ Reliable hydraulic systems
+ Servo-controlled accuracy
+ Global technical support
+ Long service life
+ High production efficiency
Frequently Asked Questions (FAQ)
Can this machine bend square pipes ?
Yes. It is designed to process square pipes, rectangular tubes, and round tubes with appropriate tooling.
Is it suitable for stainless steel tubes ?
Absolutely. The machine delivers excellent results on stainless steel, carbon steel, aluminum, and other common metal tubes.
What industries use this machine ?
Automotive, furniture manufacturing, construction, fitness equipment, HVAC, agricultural machinery, bicycle manufacturing, and general metal fabrication.
Is operator training difficult ?
No. The intuitive 15-inch touchscreen and built-in instructional videos make operation straightforward, even for new users.
Can tooling be changed quickly ?
Yes. The machine is designed for fast tooling replacement, helping reduce downtime and improve production flexibility.
Conclusion
The 38NC Manual Square Pipe Bending Machine combines servo-driven precision, hydraulic reliability, and intelligent controls into a powerful solution for modern tube fabrication. From automotive exhaust systems to structural metal components, it delivers the accuracy, flexibility, and productivity required by manufacturers worldwide.
About KATA Machine
KATA Machinery Equipment Import Export Manufacturing Trading Co., Ltd. is a trusted Vietnamese manufacturer specializing in CNC tube bending machines, hydraulic pipe bending machines, end forming machines, chamfering machines, cutting machines, and automated metal fabrication solutions. With a commitment to precision engineering, innovation, and comprehensive after-sales support, KATA serves customers across Asia, Europe, the Middle East, North America, and other global markets.
Head Office & Factory: Vietnam
Representative Office: 234A TL15 Street, An Phu Dong Ward, Ho Chi Minh City, Vietnam
Showroom: 33A Binh Duong Boulevard, Lai Thieu Ward, Ho Chi Minh City, Vietnam
Email: contacts@katar.vn
WhatsApp / Sales Hotline: +84 94 565 7838
Website: https://katar.vn



